BITAFLEX PG AIRPORT RUNWAY 70-28

BITAFLEX PG AIRPORT RUNWAY 70-28

Works are currently suspended until after Tourism Week.

The CVC company is carrying out the renovation of the main runway of the Laguna del Sauce Airport in Maldonado. For this they are applying high technology for leveling surfaces using a 2m milling machine with control by 3D robotic station to have a base according to the project requirements, correcting imperfections, subsidence and dimensions. Then apply a layer of 7 cm thick asphalt mix with modified asphalt BITAFLEX PG 70-28 applied by two terminating “high compaction” that work simultaneously. We thank CVC and Corporación América for their trust in supplying the modified asphalt cement.

The milling of the track is carried out in sections between 500 and 600 m long continuously, corroborating in each of the passes that the project requirements are being met. The removed material is being used for the construction of the airport's auxiliary roads, which did not exist. After milling, it is necessary to thoroughly clean it to ensure the adherence of the asphalt layer to be applied. For this, good logistical work is first necessary to minimize traffic on loose material, then a good sweep, blowing and scraping in case if necessary.

For irrigation asphalt layer adhesion is performed with emulsion IRRIGATION BITAFAL 65 and then the laying and compaction of the asphalt mix in 7 cm thickness with modified asphalt BITAFLEX PG 70-28 using two pavers in parallel. One of them equipped with a multiplex ruler with 3 sensors on one side and a laser sensor (or copying skid) or electronic pendulum on the other; the other paver has automatic leveling through laser copier sensors on both sides or pendulum and sensor that copies what was done by the first one and extends outwards until completing the programmed width. The recoat width is between 9.26 – 10.26 m per shift to minimize cold joints on a runway that is 45 m wide. It begins with a central strip of 4 m mounted on the slope break of the runway axis (with broken plate in the middle regulated at 1.5% cross slope) and an adjoining one towards one of the sides of 5.26 m (second regulated finisher at 5.40 m to mount about 10-14 cm on the hot joint); this completes the 9.26 m. Then it follows with widths of 5.00 m for the paver equipped with multiplex (corrects small deviations in the longitudinal profile) and 5.26 m in the second paver (5.40 m to absorb the assembly in the hot joint). Towards one of the sides, the total width of 45 m is completed with a single paver regulated at 5.00 m wide.

In addition to these works, repairs are being made to the concrete and asphalt pavements of the aircraft parking platforms, improvements to runway accesses and runway intersections – level transitions, replacement of edge lighting systems and runway thresholds. – AGL (Airfield Ground Lighting) as well as the adaptation of the ALS (Approach Lighting Systems) for runway 08-26 and other visual aids. The areas of the runway Resas are also being readjusted to the latest ICAO requirements in terms of extension and levels, to fulfill this task some 30,000 m3 of soil movement are estimated. The deadline to complete all the works is 4 months, with completion estimated for the month of June.

* We thank Engineer Horacio García Terra from CVC for the collaboration provided for this note

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