Incorporating a new boiler for our plant

Incorporating a new boiler for our plant

BITAFAL group continues to incorporate technology to increase production capacity and improve the quality of service provided.

In this June came to our plant manufactured a new boiler Heatec US 6,000,000 BTU / h to complement the other 3 boilers which our plant, increasing by 50% the heat capacity thereof.

This latest technology equipment has a high efficiency burner and fully automated control systems. We hope to have the connected equipment and running in the coming months to improve delivery times and increase production capacity.

Asphalt with AM3 Arena on Route 1

Asphalt with AM3 Arena on Route 1

Tracoviax makes an innovative technique in Uruguay to avoid reflection of concrete joints in a new retreading on Route 1.

The objective sought is to improve the IRI in the route segment operated an asphalt layer providing high durability, safety and comfort for the user. For this work it is under repair potholes slabs and then apply three asphalt layers:

1) A layer of sand asphalt as stress relieving membrane (SAMI) modified asphalt made with BITAFLEX AM3.

2) A regularization layer on the gauge with a CAD-12 type modified asphalt mixture made with BITAFLEX AM3.

3) A surface layer with an open mixture F-10.

We invite you to know the details of the work done below.

REPORT: Reference work corresponds to an extraordinary work in M ​​/ 48 tender "Maintenance Route 1 -accesses to Montevideo- Progresiva 67k600 "

Author: Marcelo Borreli - Tracoviax

Comprises the following sections; Section 12: 21k039 to 8k500 and Section 1: 8k500 to 13k000 National Route 1.

Objective to be achieved by the DNV;

  1. Improve international indicator roughness (IRI), currently direction A - 3.59 IRI means, direction A (+) means IRI 4.34 ().
  1. Perform asphalt pavement support on the basis of a concrete pavement badly damaged. This will be done by performing an asphaltic 3-layer structure, the first, that attenuates or delays reflection joints and fissures in the concrete pavement (SAMI), the second layer adjustment of the gauge to improve IRI and third, a surface layer that provides security and user comfort.

Previous performances in the concrete pavement:

  • Perform repair slabs with evidence of vertical movements.
  • Potholes.
  • Is taken as a premise that the reconstruction of the slabs made of concrete with similar characteristics to the adjacent slabs.

Characteristics of the asphalt structure to build:

asphalt layer cracking delay reflected: Sand layer Asphalt modified with SBS polymer (AM3) from 20 to 30 mm thick serving as SAMI (Stress Absorbing Membrane Interface), acts as attenuator Lift cracks and joints, especially road-banquina.

regulatory cover gálibo: Dense asphalt mixture, CAD 12, with asphalt cement modified with SBS polymer (AM3) with aggregate nominal maximum size of 12 mm, and can vary between 30 to 50 mm, acts as regulator of the gauge.

Bearing layer: Surface layer that provides security and user comfort, gap-graded asphalt mixture (granulometric use F-10 and Argentina Spanish legislation). Thickness of 30 mm.

For both CAD D-12 and F10 mixture are valid prescriptions specifications DNV 2017 version of Argentina.

Capeseal technology tendered by MTOP on routes 12 and 108.

Capeseal technology tendered by MTOP on routes 12 and 108.

Capeseal technology takes hold in Uruguay with the first project awarded in this mode by the MTOP.

The company Emilio Alvarez Diaz S.A. it's found rehabbing a stretch of 32 km of Routes 108 and 12 in the Department of Canelones. The work consists of a charge in some areas and then performing a site recycling in 20 cm depth with 3% Portland cement and subsequent Capeseal treatment involving the execution of a simple treatment and bituminous cold microsurfacing above.

In this case the application of simple treatment is performed with emulsion IRRIGATION BITAFAL 65 at between 1.2 and 1.4 L / m2 and a gravel 14-20 mm applied between 13 and 15 L / m2. Once cured, the treatment is swept and the company R & K Engineers applies a cold emulsion microsurfacing BITAFLEX MICRO 62 P25 at a rate of about 14 kg / m2. The aesthetic completion of the work resembles an asphalt binder and provides an excellent Macrotexture giving greater security to the pavement.

There are several sections already implemented this technology as Route 55 or Route 69 successfully suggesting that the development of the same in the coming years will grow. So soon in the coming months the company Served S.A. You will be running a section of Route 60 Route 12 and in the Minas with Capeseal.

We believe that it is essential to make a good stable base for the Capeseal will play as a surface treatment lasting many years both in function and waterproofing in adherence with the tire without losing the aesthetic quality.

The use of modified emulsions for both simple treatment as for microsurfacing use should be binding as the adhesion achieved with much higher aggregate in respect to unmodified emusiones. In turn the selection of aggregates for both treatments should be carefully performed for an appropriate duration.

We hope to inform them about future works Capeseal in the coming months and leave you with some pictures of the work done.

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