THE ROLE OF ASPHALT IN ROAD SAFETY

THE ROLE OF ASPHALT IN ROAD SAFETY

We all know that the surface condition of the road affects the accident rate: exudations, pits and rutting increase stopping distances and promote abrupt maneuvers, especially in wet conditions. At Grupo Bitafal we are working on techniques and products to reverse this problem.

As Voltaire said, “There is no such thing as an accident. What we call this name is the effect of some cause that we do not see ”. In general, the incidence of the human factor is the main cause of claims, although the causes are really multiple and some are not very controllable. However, from our perspective and our commitment to Road Safety, the surface condition of the road is a controllable factor and we are working on various techniques and products that substantially improve this situation.

Traffic accidents are one of the most deadly evils in our country. From January 1 to November 30, 2020, a total of 19,721 people were injured by traffic accidents, of whom 347 died and 2606 were seriously injured, according to official figures from UNASEV. Although the rate decreased compared to the previous year (figures strongly influenced by the voluntary mobility restrictions of the pandemic), they continue to represent a problem to which we must pay careful attention.

We detail below some of the main causes and possible solutions:

Hydroplaning and “Spray” effect:

For example, if the asphalt does not drain the water well or due to defects in the road an accumulation occurs, the famous problem of aquaplanning or hydroplaning occurs. At the same time, in closed mixtures, the “Spray” effect occurs on rainy days that make visibility difficult. Beyond the profile of the road that must ensure drainage as well as have a low rut to avoid accumulation, there are solutions that are capable of improving this drainage.

One of the solutions that has been applied experimentally in Uruguay is an F10 mixture with modified asphalt BITAFLEX AM3 in which a higher macrotexture (above 1.0 mm in the sand patch) was achieved than in usual semi-dense mixtures and allows to reduce the "Spray" effect mainly. Even so, it is necessary to see alternatives that drain more water, so we are working to carry out a overcoated with a drainage-type mix with modified asphalt BITAFLEX AM3, asphalt rubber AMC 50 the highly modified asphalt HiMA. The high viscosity of these binders allows the mixture to be applied while maintaining its high percentage of voids and its excellent performance against permanent deformation, preventing the formation of rutting and water accumulation as well as eliminating the “Spray” effect.

The greater the voids on the surface, the safer the rolling, so there are alternatives with surface treatments that allow improving sections that have these problems. For example we have applied in Uruguay type surface treatments Chipping" O cold microagglomerates to solve the rutting problem in such a way as to restore the transversal profile of the road and allow the normal drainage of water towards the sides. On the other hand the application of multiple locked treatments (TMT) It allows to generate voids but with a more comfortable and less noisy rolling.

Lack of texture and friction:

A problem related to the previous one but which is approached in a different way is the issue of the lack of friction of the road due to exudations or loss of texture of the stone aggregates. This can normally occur in heavily requested areas such as intersections, traffic lights, access to roundabouts, roundabouts, etc. In these cases, loss of vehicle control, increased stopping distance and skidding can cause serious accidents. To improve friction we are also working with high friction Seal Coat treatments, composed of high performance binders and excellent resistance aggregates. These treatments have the additional possibility of generating a red, blue or green color surface, which improves the visibility of the road and the driver's attention.

Wells:

Finally, the problem with wells is that they usually generate abrupt maneuvers at high speeds that can end in a collision or loss of control of the vehicle. For this, at Grupo Bitafal we work to promote preventive treatment, with the use of a battery of surface treatment techniques that allow, with the same money as with a milling and replacement scheme, to maintain a high standard of the pavement, ensuring the absence of wells.

In secondary and urban roads we have been working with departmental municipalities for several years supplying the family of emulsions MIX 55 to make cold mixes for patching.

In short, these are the latest developments in materials and techniques that improve road safety. We want to invite anyone interested to see our facilities and see these innovations first-hand.

MIXTURES WARM: 50 ° C at mixing and compaction less.

Following the way of introducing new technology in road construction in the country, Group BITAFAL made a successful stretch of warm mixtures with Techint SACI Route 9. This time was used on CCS S12 mixture envisaged for section a double innovation and a binder modified crumb rubber was used (BITAFLEX AMC 50) with a reducing surfactant additive mixing temperatures and compaction.

Fue posible bajar ambas temperaturas en 50°C, mejorando los promedios de densidad del tramo respecto al realizado sin aditivo a pesar que durante la jornada de prueba la temperatura máxima ambiente fue de 12°C. Por otra parte se lograron aumentos de productividad de la planta y ahorros verificados de Fuel Oil de un 27% con los cuales prácticamente se repaga el uso del aditivo.
the first tire recycling plant is disused Opens - GreenUr
They accompanying the development of technical research of both companies, the MTOP and an engineer of the supplier of the additive which conducted an extensive temperature control and final compaction work by an electromagnetic hydrometer.

The density values ​​were never below 97%, reaching values ​​of 99.5% in some points, quite superior to those evaluated in the section made without additive. Lubricity the surfactant imparts to the binder as well as an improvement in the adhesiveness between the aggregate and the binder contribute to the economy and efficiency during production and paving mixtures.

The following are some of the advantages of incorporating technology tibias mixtures:

  • Lower operating cost in factory production due to fuel savings
  • Increased productivity at the plant, due to mix optimization and ease of mixing the aggregate and binder
  • Greater workability and compactability of the mixture during its extended
  • Lower emissions of harmful pollutants into the air, to be applied at lower temperatures
  • More time between the production of the mixture and its application in the field, which can be translated within reach for longer trucks, and the ability to still compact with 6-8 hours between manufacture and compaction field mixture
  • The possibility of producing asphalt mixtures during cold weather (below 8 ° C)
  • The possibility of eliminating other bonding agents such as lime or an adhesion improver, and that the additive is an adhesion promoter
  • More safety and comfort for workers in the plant and in the field, due to the reduction of emissions and harmful particles in the air
  • The possibility of constructing a pavement with longer lifetime, less oxidized from the beginning, and lower thermal segregation at the time of its spread.
FIRST TRANCHE OF ASPHALT RUBBER ON DOMESTIC ROUTES

FIRST TRANCHE OF ASPHALT RUBBER ON DOMESTIC ROUTES

Last Friday, June 3 the first flight of recoating was performed with BITAFLEX AMC 50, modified asphalt tire dust on Route 9 along with Techint SACI. A stretch of about 1300 m on the road more was performed, near km 202 at the entrance of the city of Rocha.

This is another milestone in the development of technology in Uruguay after the success of the first stage of testing performed in 2009 at the entrance to our industrial plant.
The BITAFAL GROUP always at the forefront of new technologies, has developed a modified crumb rubber asphalt having performance characteristics similar against permanent deformation to a AM3. To ensure the quality and homogeneity of the product, we have built a specific plant for manufacturing BITAFLEX AMC 50 mixers with high power.
Since last December governing Decree 358/2015issued by the National Directorate of Environment (MVOTMA) in which tire producers and importers must take over the management of tires once their useful life. One of the most sustainable alternatives to recycle them is the modification of asphalt.
Already there have been several advances in Uruguay, as the presentation of Management Plans (El Pais, 06/13/2016), The opening of the first floor grinding used tires
(MAKING ROADS # 73 - May 2016) And performance of the first test section (REPORT CITEVI)
This time a semi-dense mixture was made in a thin layer to surface layer (CAC S 12), the thickness of 40 mm provided. Stability values ​​and design empty% were similar to those made with AM3.
In construction, fabrication, laying and compaction of the mixture was held at the same temperatures that were being made with AM3, with the advantage of better workability in work could be seen as technical.
We will report on the performance of this segment in future editions of the newsletter.

More pictures here

the first tire recycling plant is disused Opens - GreenUr

the first tire recycling plant is disused Opens - GreenUr

Thursday 5 May, the first and only authorized recycling used tires in Uruguay plant opened, GreenUr.The plant is key to advancing the implementation of Decree 358/15 on Management of tires out of use for what is working with importers, traders tires as part of their management plans and DINAMA regarding authority (Source El Observador, 05/15/16)


Bitafal Group since we collaborated in sharing knowledge about the use of crumb rubber in asphalt modification, both in the technical specifications of the powder and the advantages that it confers on asphalts.

We are currently working on the realization of a stretch on a national route BITAFLEX AMC 50 to verify the technical and economic advantages that the use of this technology provides.

The recycling plant is in a first stage of chopped "thick" (5 x 5 cm approximately) and can process up to four tons of tires per hour. This coarse material is easier and cheaper to carry and has good conditions for use as fuel in cement or as a first step in a process of grinding crumb rubber.

Is expected to end of the year comes another batch of crushing equipment to achieve reach the required particle size for use in modifying asphalts.The plant capacity expected to reach two million tires per year, which would consume the tires entering the country and slowly consume the existing environmental liabilities.

See all PHOTOS HERE

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