SERVIAM INCORPORATES NEW MIXTURE TRANSFER EQUIPMENT

SERVIAM INCORPORATES NEW MIXTURE TRANSFER EQUIPMENT

The modern Vögele brand equipment MT3000-2 is being used in the duplication of Route 3

The Serviam company was a pioneer in using a transfer in Uruguay during the execution of the maintenance of Route 8 in 2014 with the Roadtec SB-2500 equipment from BITAFAL RENTALS but today They incorporate a state-of-the-art equipment with great technical features.

The Vögele MT3000-2 transfer features an oscillating conveyor belt, an innovative material transport system that can deliver up to 1300 t / h, and a modern control system that allows the machine to be controlled easily and safely. With this equipment, the company ensures a high quality in the mixtures, minimizing thermal and granulometric segregations, especially important in the PPP7 that they must maintain for 20 years.

SEMINAR RECYCLED MATERIALS IN PAVING - PIARC

SEMINAR RECYCLED MATERIALS IN PAVING - PIARC

Archives Flooring - Bitafal Group

Archives Flooring - Bitafal Group
There were three days in which 24 national, regional and international pavement specialists discussed topics such as on-site recycling with cement, with foamed asphalt, the use of RAP, recycled aggregates and other types of techniques. We highlight the great presence of Uruguay both in the exhibitions and in those registered, where Ing. Luis León, Nicolás Vaz, Horacio García Terra and Lucio Borelli shared their experiences on the subject where they stood out for their great technical level.

There were three days in which 24 national, regional and international pavement specialists discussed topics such as on-site recycling with cement, with foamed asphalt, the use of RAP, recycled aggregates and other types of techniques. We highlight the great presence of Uruguay both in the exhibitions and in those registered, where Ing. Luis León, Nicolás Vaz, Horacio García Terra and Lucio Borelli shared their experiences on the subject where they stood out for their great technical level. https://www.aacarreteras.org.ar/seminario-piarc/index.php

THE ROLE OF ASPHALT IN ROAD SAFETY

THE ROLE OF ASPHALT IN ROAD SAFETY

We all know that the surface condition of the road affects the accident rate: exudations, pits and rutting increase stopping distances and promote abrupt maneuvers, especially in wet conditions. At Grupo Bitafal we are working on techniques and products to reverse this problem.

As Voltaire said, “There is no such thing as an accident. What we call this name is the effect of some cause that we do not see ”. In general, the incidence of the human factor is the main cause of claims, although the causes are really multiple and some are not very controllable. However, from our perspective and our commitment to Road Safety, the surface condition of the road is a controllable factor and we are working on various techniques and products that substantially improve this situation.

Traffic accidents are one of the most deadly evils in our country. From January 1 to November 30, 2020, a total of 19,721 people were injured by traffic accidents, of whom 347 died and 2606 were seriously injured, according to official figures from UNASEV. Although the rate decreased compared to the previous year (figures strongly influenced by the voluntary mobility restrictions of the pandemic), they continue to represent a problem to which we must pay careful attention.

We detail below some of the main causes and possible solutions:

Hydroplaning and “Spray” effect:

For example, if the asphalt does not drain the water well or due to defects in the road an accumulation occurs, the famous problem of aquaplanning or hydroplaning occurs. At the same time, in closed mixtures, the “Spray” effect occurs on rainy days that make visibility difficult. Beyond the profile of the road that must ensure drainage as well as have a low rut to avoid accumulation, there are solutions that are capable of improving this drainage.

One of the solutions that has been applied experimentally in Uruguay is an F10 mixture with modified asphalt BITAFLEX AM3 in which a higher macrotexture (above 1.0 mm in the sand patch) was achieved than in usual semi-dense mixtures and allows to reduce the "Spray" effect mainly. Even so, it is necessary to see alternatives that drain more water, so we are working to carry out a overcoated with a drainage-type mix with modified asphalt BITAFLEX AM3, asphalt rubber AMC 50 the highly modified asphalt HiMA. The high viscosity of these binders allows the mixture to be applied while maintaining its high percentage of voids and its excellent performance against permanent deformation, preventing the formation of rutting and water accumulation as well as eliminating the “Spray” effect.

The greater the voids on the surface, the safer the rolling, so there are alternatives with surface treatments that allow improving sections that have these problems. For example we have applied in Uruguay type surface treatments Chipping" O cold microagglomerates to solve the rutting problem in such a way as to restore the transversal profile of the road and allow the normal drainage of water towards the sides. On the other hand the application of multiple locked treatments (TMT) It allows to generate voids but with a more comfortable and less noisy rolling.

Lack of texture and friction:

A problem related to the previous one but which is approached in a different way is the issue of the lack of friction of the road due to exudations or loss of texture of the stone aggregates. This can normally occur in heavily requested areas such as intersections, traffic lights, access to roundabouts, roundabouts, etc. In these cases, loss of vehicle control, increased stopping distance and skidding can cause serious accidents. To improve friction we are also working with high friction Seal Coat treatments, composed of high performance binders and excellent resistance aggregates. These treatments have the additional possibility of generating a red, blue or green color surface, which improves the visibility of the road and the driver's attention.

Wells:

Finally, the problem with wells is that they usually generate abrupt maneuvers at high speeds that can end in a collision or loss of control of the vehicle. For this, at Grupo Bitafal we work to promote preventive treatment, with the use of a battery of surface treatment techniques that allow, with the same money as with a milling and replacement scheme, to maintain a high standard of the pavement, ensuring the absence of wells.

In secondary and urban roads we have been working with departmental municipalities for several years supplying the family of emulsions MIX 55 to make cold mixes for patching.

In short, these are the latest developments in materials and techniques that improve road safety. We want to invite anyone interested to see our facilities and see these innovations first-hand.

BITAFAL GROUP IS PART OF THE ISSA

BITAFAL GROUP IS PART OF THE ISSA

We continue to expand our commitment to improving and transforming roads. As of 2021 we are part of the international committee of the most important world association for the promotion, training, education and best practices in pavement conservation technologies.os, la International Slurry Surfacing Association (ISSA).

The ISSA is the international association in charge of discussing pavement preservation technologies. It has an extensive library of technical standards, drawn mainly from extensive American experience, which assist in the design, testing, quality control, measurements and payment procedures for the application of grouts, cold microagglomerates, surface treatments and sealing of cracks. .

It is a network of more than 250 members dedicated to strengthening the industry, offering training, incorporating the latest innovations and new technologies in the preservation of pavements. The organization provides training workshops to its members and provides a space for multidisciplinary technical exchange, from the laboratory scope to on-site application. Being part of the ISSA also implies belonging to the pre (Pavement Preservation and Recycling Alliance) that has powerful online tools to manage pavements.

Our role within the association is to be able to bring all this technical and practical knowledge to the Latin American ministries, municipalities, laboratories and companies, to continue moving together the permanent improvement of our conservation works, especially in this challenging global context. We will keep you informed of more news and events in the next newsletters.

INSTITUTIONAL VIDEO 2021

INSTITUTIONAL VIDEO 2021

Where we go?

In this challenging year for humanity, at Grupo Bitafal we rethink different issues regarding our contribution to the development of sustainable roads.

We do not care how far the goal is, we care about doing it together as a team, understanding that the success of one is the success of all.

We hope this video inspires you like us to build more and better roads.

MOST COMMON FAILURES IN THE REGION'S FLOORS

MOST COMMON FAILURES IN THE REGION'S FLOORS

The surface deterioration of the pavement provides a measure of the damage caused by traffic, environmental conditions and aging of the materials that constitute the wearing course. The type and cost of maintenance operations required for a road section is significantly influenced by the type, extent and severity of the defects present in the pavement (1). It is recognized that in reality, the set of indicators that characterize the state of the surface does not evolve in isolation, but through an interaction between them, other elements and the previous state of the set. It has been shown that the progress of cracking and rutting are related: at the beginning of the service life, an initial rutting occurs, the growth rate of which decreases with the increase in the number of cycles. Once cracking begins to be evident, the modulus of the asphalt layers falls, which causes an increase in the stresses that accelerate the rutting process, together with the possible entry of water into the structure depending on the maintenance tasks (2 ). Figure 1 outlines the deterioration behavior of the pavement considering both evolutionary periods.

Figure 1. Evolution of the deterioration of a pavement structure. Taken from Rational Design Models: Failure Criteria (2)

In today's pavements, the action of repeated loads is the most notable cause of deterioration. As previously mentioned, the growth in the volumes of cargo transported and the increase in the allowable weight per axle increase the probability that the pavement will experience fatigue and cumulative deformation failures (3).

1 Fatigue cracks

The National Highway Directorate of Uruguay defines fatigue cracks as failure lines mainly caused by stresses and / or lack of bearing capacity of the pavement (1).

The triggering of fatigue cracks is mainly attributed to tensile stresses in the lower part of the asphalt layer due to the bending of said layer due to the repeated passage of vehicles. This cracking starts and progresses through the asphalt phase and/or at the asphalt-aggregate interface and gradually propagates to the surface (bottom-up cracks) (4). They begin to show up as small longitudinal fissures in the tracks branching out, to later form a closed mesh (colloquially called crocodile skin). At that point, the failure is declared severe, eventually causing material detachment (1).

The fatigue process affects the asphalt layers, progressively reducing their effective work modules, which causes a redistribution of the induced stresses throughout the structure. This stress variation is dependent on the contribution of these asphalt layers to the overall stiffness of the structure. It may then happen that structures that have greater relative rigidity of the asphalt layers with respect to the structure as a whole, result in a decrease in useful life (2).

The fatigue failure criterion relates the allowable number of load repetitions to the tensile strain, until the condition of the pavement is considered sufficiently deteriorated to establish the end of its life. Fatigue laws are generally elaborated from laboratory tests and calibrated in the field (5).

Folder fatigue failures have historically been combated in two ways. On the one hand, an attempt has been made to give the folder such a thickness that the stress applied by traffic generates small deformations that do not produce the possibility of cracking or cumulative deformation. A greater thickness reduces the magnitude of the tensile stresses in the lower fiber of the asphalt layer and makes it more difficult for cracks to propagate, since they have to travel a longer distance to reach the surface (6). This approach is the most intuitive and simple to solve, but also the most expensive (7). On the other hand, the tensions in the asphalt layer can be reduced by supporting the folder on other layers that are sufficiently resistant and not very deformable. In these cases, it is important to compare the cost of each of the reinforcement options and study that the behavior of these layers does not affect the performance of the folder. For example, a cemented base will substantially improve its resistance capacity but will eventually generate shrinkage cracks that will be transmitted to the asphalt layer.

2 Permanent deformation

By permanent deformation phenomenon, also known as rutting, it is understood the alteration of the level of the tread layer due to subsidence along the treads (1) that brings about a lack of safety and comfort of the users who walk on the pavement.

Permanent deformations in asphalt mix layers are caused in a specific way or in combination by a set of factors. In the first place, the exposure of the pavement to high temperatures directly affects the viscoelastic properties of the asphalt present in the asphalt mixture causing it to flow under lower loads and it is generally evident early, even during the first months of summer. Other climatic factors such as thermal gradient and reflectivity of the pavement affect the severity of rutting to a greater or lesser extent (8).

On the other hand, traffic gives rise to cyclical loads, where in each cycle some work is done to deform the pavement surface as a combination of densification and shear deformation. Densification implies a decrease in the volume of the material, while shear deformation involves a plastic flow of the material with or without changes in volume (8). The factors that intervene in this behavior are the magnitude of the load, the inflation pressure of the tires and the speed of movement of the vehicles (9).

There are also other factors that directly contribute to rutting related to the composition of the asphalt mix, such as the low void content, high percentage of asphalt content, the use of an inappropriate asphalt and the use of uncrushed aggregates (10). Finally, there are factors related to the geometric characteristics of the route such as the width of the lane, which influences the transversal distribution of the vehicles, and the longitudinal slope that affects the distribution of the load transmitted by the tires to the pavement (9).

Bibliography

  1. DNV. Pavement evaluation instructions. Montevideo : s.n., 2000.
  2. Giovanon, Oscar. Rational design models: Failure criteria. Rosario : s.n., 2001.
  3. Rico Rodríguez, Alfonso, Téllez Gutiérrez, Rodolfo and Garnica Anguas, Paul. Flexible pavements: Problems, design methodologies and trends. Querétaro: Mexican Institute of Transportation, 1998.
  4. Safaei, Farinaz, Castorena, Cassie and Kim, Richard. Linking asphalt binder fatigue to asphalt mixture fatigue performance using viscoelastic continuum damage modeling. North Carolina : Mechanics of Time-Dependent Materials, 2016. Vol. 20.
  5. Monteros, Carlos Javier Vasquez. Damage equivalence factors in flexible pavements: analysis for typical conditions in Argentina. Buenos Aires: s.n., 2016.
  6. Ogundipe, Olumbide. Mechanical Behaviour of Stress Absorbing Membrane Interlayers. United Kingdom: University of Nottingham, 2012.
  7. Gaspar, Matheus, and others. Highly Modified Asphalt Binder for Asphalt Crack Relief Mix. 2017, Transportation Research Record: Journal of the Transportation Research Board, págs. 110–117.
  8. Morea, Francisco. Analysis of the rutting behavior of different mixtures in loaded wheel tests according to BS 598-110 and CEN 12697-22. Antigua Guatemala: XVII Ibero-Latin American Asphalt Congress, 2013.
  9. Martucci, José Luis and Pastorini, Magdalena. Rehabilitation of rutted pavements. Montevideo: VII Congress of the Uruguayan Highway, 2009.
  10. Nikolaides, Athanassios. Highway Engineering: Pavements, Materials and Control of Quality. EUA : Taylor & Francis Group, 2015.
BASIC CONCEPTS ON FLEXIBLE FLOORING

BASIC CONCEPTS ON FLEXIBLE FLOORING

Flexible flooring

The pavement is the set of layers of material that provide support and a bearing surface for traffic loads. It must be capable of distributing surface loads during its design period, in such a way that the allowable stresses and deformations are not exceeded, both in the foundation soil and in each of the layers. In addition, the upper layer of the structure must be impermeable to water, non-slip, and resistant to the abrasive action of tires (1). The behavior of a pavement can be defined as the measurable structural or functional capacity throughout its design period. The user public assigns subjective values ​​to it according to its ride quality, safety and appearance (2).

In particular, flexible pavements are called those that in their constituent layers have low or zero values ​​of resistance to flexo-traction. The distribution of the stresses is carried out through the contact between the aggregates of the structure, in the form of a stress bulb, where the stresses decrease with depth from the surface (3). In this way, the load is distributed to the natural terrain by means of layers whose resistance decreases as we move away from the pavement surface (4).

1 - Structure

In general terms, flexible pavements consist of a sequence of layers as indicated in Figure 1.

Pavement layers

1.1 Rolling layer

As a layer exposed to traffic, it is designed to resist the wear caused by tires, withstanding traction and shear stresses, in addition to climatic effects such as precipitation. It must provide the greatest comfort and safety to vehicle traffic in the most economical way possible. There are basically three systems in which the wearing course can be presented in flexible pavements: the most elementary, simply with granular materials such as coarse; surface bituminous treatments for slightly busier roads and lastly, the asphalt mixture layers.

The use of any of the described systems involves technical and economic considerations. Technical in that all of them satisfactorily solve the transfer of the loads induced by traffic to the following layers and economic in that it defines the optimal use of suitable materials according to the needs of the project and that are also easily obtained in a certain area. (4).

The use of any of the described systems involves technical and economic considerations. Technical in that all of them satisfactorily solve the transfer of the loads induced by traffic to the following layers and economic in that it defines the optimal use of suitable materials according to the needs of the project and that are also easily obtained in a certain area. (4).

It is the structural layer that receives a large part of the stresses and where the tread layer will rest. The underlayment helps provide the full thickness to the pavement necessary to ensure it can withstand projected traffic for the life of the project (6). It is generally constructed of selected granular material in a mixture of fine and coarse aggregates, although what is known as 'black bases' are also used, which are layers of asphalt mixture that are laid below the tread in order to to increase the useful life of the structural package (1).

1.3 Subbase

It fulfills a structural function and of adding thickness to the pavement, hindering the ascent of water by capillarity and offering a stable and resistant work platform. It can be composed of granular material, generally larger than the base material but of a lower quality material.

2 - Design

The objective of pavement design is to produce a structure that distributes traffic loads efficiently and minimizes the lifetime cost of the pavement. The term "useful life" refers to the estimated duration that a structure can have, fulfilling the function for which it has been created. The costs incurred in this period include: works costs (construction, maintenance and residual value) and user costs (traffic delays, accidents, fuel consumption, tire wear, etc.). Pavement design is essentially a structural evaluation process, necessary to ensure that traffic loads are distributed in such a way that the stresses developed in each layer are within the allowable for that material. It also involves the selection of materials for the different layers, the calculation of the required thickness and the determination of its stiffness. Consequently, the mechanical properties of the materials that constitute each of the layers in a pavement are important to design the structure (7).

A pavement is then a complex structure that must fulfill several different functions. In general, the flexible pavement structure consists of two characteristic sets of layers with different mechanical properties: the “loose” aggregate layers sitting on the subgrade and the “asphalt-bound” layers sitting on top of the former. This separation of the structure is based on the different mechanical behavior of each layer and constitutes the basis for the development of any flexible pavement design methodology (1).

One of the first empirical methodologies consisted of an immense field test, carried out from 1958 to 1962, by AASHO (American Association of State Highway Officials) in the state of Illinois called the “AASHO Road Test”. The results were used to develop a pavement design guide, first issued in 1961 as the "AASHO Interim Guide for the Design of Rigid and Flexible Pavements," with major updates published in 1972, 1986, and 1993. In the latter , AASHTO (transportation officials are added to the nomenclature) takes the data that the test produced and posits a series of empirical structural behavior equations that remain the basis for pavement design procedures today. Although the investigation was limited to one set of soil and climatic conditions, the test results are usually extrapolated to fit other design conditions (8). The method proposes that the serviceability drop function (a measure of driving quality) with the number of reiterations of reference axes depends on a combination of thicknesses and qualities of the materials that make up the structure. The quality is defined by means of the structural contribution coefficient “ai”, by using the rigidity modulus together with the type of layer (2).

The AASHTO 93 'method has been used in Uruguay in the past, although currently the National Highway Administration uses mechanistic empirical methods, where it not only focuses on serviceability, but also on the prediction of the most common pavement deterioration. The mechanistic part calculates the pavement responses (stresses, deformations and deflections) and the damage that the pavement will accumulate over time, while the empirical section relates the damage over time with typical pavement deteriorations (9).

2.1 Performance prediction models

The traditional approach to asphalt pavement performance prediction is divided into two stages: pavement response prediction and pavement performance prediction. In this approach, the responses of an undamaged pavement (for example, tensile stress at the bottom of the asphalt layer) are estimated from a structural model (for example, multilayer elastic theory) using initial properties of the layer materials. Asphalt mix performance models are developed using laboratory test results and relate the initial response of asphalt mix specimens to their useful life. The responses estimated from the structural model are then input to the performance model to determine the useful life of the pavement. This approach is the method used in current practice that is adopted in most mechanistic-empirical design methods, including the Mechanistic-Empirical Pavement Design Guide (MEPDG) developed under the NCHRP project 1- 37A (10). However, there are several weaknesses in this traditional approach. First, the evolution of damage in complex and material-modified structures may not be accurately captured. Furthermore, most of the performance models used in the traditional approach depend on the mode of loading, which are performed in controlled stress or strain mode. This implies that the way in which the pavement will be requested must be guessed, which results in unreliable predictions. Finally, the limitation of selected conditions for laboratory tests means that, to predict pavement performance in a wide range of conditions, an undesirably large number of tests is required (10). The weaknesses of the traditional approach can be overcome using a mechanistic approach that combines the asphalt mixture models and the pavement response model. In this approach, the material model describes the stress-strain behavior of the material for a Representative Volume Element (RVE). An EVR is defined as the smallest volume element that can represent the effective properties of a larger scale compound. The material model is then implemented in the pavement response model where the boundary conditions of the pavement structure in question are applied. This approach allows a more accurate evaluation of the effects of the change in the stiffness of each layer due to the increase in damage on the performance of the pavement (10).

Bibliography

  1. Nikolaides, Athanassios. Highway Engineering: Pavements, Materials and Control of Quality. EUA : Taylor & Francis Group, 2015.
  2. Cordo, Oscar V. Cordo, Oscar V. Cordo, Oscar V.
  3. Cordo, Oscar V. Cordo, Oscar V. Cordo, Oscar V.
  4. Cordo, Oscar V. Cordo, Oscar V. Cordo, Oscar V.
  5. Cordo, Oscar V. Cordo, Oscar V. Cordo, Oscar V.
  6. Cordo, Oscar V. Cordo, Oscar V. Washington D.C : The National Academies Press, 2010.
  7. Read, John y Whiteoak, David. Read, John y Whiteoak, David. Read, John y Whiteoak, David.
  8. Washington D.C : The National Academies Press, 2010. Washington D.C : The National Academies Press, 2010. Washington D.C : The National Academies Press, 2010.
  9. Washington D.C : The National Academies Press, 2010. Washington D.C : The National Academies Press, 2010. Washington D.C : The National Academies Press, 2010.
  10. Washington D.C : The National Academies Press, 2010. Washington D.C : The National Academies Press, 2010. Washington D.C : The National Academies Press, 2010.
BITAFAL GROUP SAYS PRESENT AT THE 2020 SLURRY SYSTEMS WORKSHOP (# 2020SSWS)

BITAFAL GROUP SAYS PRESENT AT THE 2020 SLURRY SYSTEMS WORKSHOP (# 2020SSWS)

From January 20 to 23, 2020, the largest annual grout and micro-pavement workshop in the United States was held in Las Vegas, organized by the International Slurry Surfacing Association (ISSA). More than 450 professionals and experts from the road sector discussed the importance of surface treatments, their laboratory design, and the best practices for execution and control of works.

Surface treatments in the United States represent only 5% of its road network, but that small number in a country of enormous dimensions allows it to become one of the world leaders in this technology. The # 2020SSWS delves into the use of gravel, micro agglomerates, grouts, crack sealing, Capeseals, ultra fine mixes, etc. and the combination of these to extend the life cycle of the pavements.

The workshop presents the technical knowledge of experts who comment on the details that must be taken into account in the laboratory and on site, with tips for correctly applying the guidelines developed by ISSA (A105 and A143). Among the topics discussed could be highlighted:

- Care and controls in the laboratory to improve the design of micro-agglomerates.

- The physical and chemical foundations of the breaking and curing of special micro emulsions.

- The importance of fissure sealing to extend future treatments.

- Best construction practices for high-quality grouts and micro-agglomerates.

- Use of RAP in preservation techniques, among others.

In addition, the practical application of these foundations was carried out, carrying out small material testing sessions to determine the optimal mixing time in the laboratory and later real test sections with machines and complete work equipment.

Finally the online tool was presented to www.roadresource.org for the correct selection of the type of treatment with calculators to determine life cycle costs, annualized equivalent costs, remaining life and cost benefit. The goal of ISSA with this excellent website is to promote the selection of the right treatment, on the right path, at the right time ("The Right Treatment on the Right Road at the Right Time").

First stages of cold recycling with foam asphalt | Bringing Theory to Practice

The first sections of pavement recycling foamed bitumen are a reality and are projected as an economic and sustainable solution for the rehabilitation of roads.

Since incorporation by BITAFAL RENTALS of the first recycling train in situ in Uruguay in 2013, it has advanced very quickly in the national road system to incorporate technology in all its variants.

Recently they have begun to implement the first sections in situ foamed bitumen. The company Hernandez & Gonzalez has carried out the first tests on Route 12 and is starting this March with work on Route 3 after several months of design laboratory and learning with South African technicians who have come to assist with the implementation of the technology.


Moreover the company CVC has recently completed a stretch of Route 36 in the department of Canelones, with great success. He BITAFAL group He has supported projects in both asphalt and logistics sion with facilities and equipment for the proposed Route 36

We thank our customers for the continued trust placed in the company to realize the implementation of new technologies in Uruguay.

Video by CVC

Route 36 - CVC

ROUTE 3 - Hernández and González

Bitafal group. strategic supplier for their work.

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