Emulsions for high demands (65 IRRIGATION BITAFLEX P40)

Emulsions for high demands (65 IRRIGATION BITAFLEX P40)

Since 2011, SPECIAL BITAFAL ASFALTOS, It has expanded its line emulsions seeking to adapt to climatic conditions, use and traffic which are undergoing different technologies.

The specification used in our country for modified emulsions is the IRAM 6698 standard: Modified cationic asphalt emulsions. In it, to determine the degree of modification, the minimum requirement for elastic torsional recovery is 12%, a value that we consider extremely low since a conventional asphalt cement has about 8%. That is why we have specified two ranges of elasticity for all types of modified emulsions manufactured, one with a minimum of 25% and another with 40% elastic torsional recovery and three types of asphalt penetration ranges depending on the application and thermal gradient in the area to execute the work.

Then we attach an indicative table for selection of emulsions Irrigation

The emulsion designed for the highest demands was the emulsion BITAFLEX RIEGO 65 P40 D, Which is manufactured with an asphalt hard penetration of 50 to 80 dmm (and a viscosity above 2000 cP as determined in a study of sections required not presented exudates) and add a high amount of polymer achieve greater torsional elastic recovery 40%.

Already there are several sections that have used this emulsion on domestic routes (Route 26, Route 15, Route 8, Route 5, etc.) and their use is becoming more common because of the noticeable advantages of their use. On the one hand, it ensures good performance of works even when not run in optimal temperature conditions or performance and moreover withstand high traffic demands and climatic giving high durability to sections executed.
this emuslión was recently applied in the Chipping performed by Served en Route 8 with excellent performance, withstanding high temperatures and traffic, with minimal detachments.

For inquiries please write to bitafal@bitafal.com.uy or visit our website www.bitafal.com.uy

Ways of the world: Impressions of New Zealand trip

Ways of the world: Impressions of New Zealand trip

We had the pleasant opportunity to visit for 20 days, covering 2735 km of roads NEW ZEALAND and returned extremely surprised by the quality of roads in the country.

New Zealand has been successful in how to combine technologies way to get a paved road network of high quality. Let's start with comparative data with our country:
-New Zealand has 270,000 square km, 50% more than Uruguay.
-have 95,000 km of highways and roads (0.35 km / km2) of which 63,000 km are paved, 66% of the total.
-Uruguay 78,000 km road (0.44 km / km2) of which have 8000 pavings, only 10% of the total.
In other words, we have a higher density of roads per km2, but far we have long paved network as theirs.
It is that in New Zealand stabilization in situ with cement, lime or asphalt, is present decades, using as surface treatments surface layer and leaving only places high demands on the use of asphalt.

As we all know, the quality of the bases is essential, but if surface treatments are used as rolling. Conversing with them consulted engineers work, how they do it, and his answer was blunt: "It puts on a carpet and hard floor will last a lifetime, if you put on the clay have to throw very soon".
Transportation Agency's own New Zealand indicated on your website: "The surface treatment is the most common type of rolling road in New Zealand. Economic, flexible and resilient, it provides an adaptable, safe and cost efficient surface for road users. We have a regular all surfaces to ensure they will perform at maximum follow.High traffic roads resealed usually need about every seven years, while roads that carry less traffic can last 15 to 20 years before resurfacing is required. " (Source:NZ Transport Agency)

We share then as discussed with technicians work procedures used for construction of a typical road in New Zealand.
CONSTRUCTIVE PROCEDURE
The kickoff is performing test base materials, the effects deeply know what material is counted. The development laboratory formulates a stabilization project based on cement, lime or asphalt and if you have enough good granular material in the area is considered the particle size stabilization with a maximum size of 65mm and the addition of 2% of cement.

The bases are treated perfectly with suitable materials, with the necessary granulometry compacted and cleaned before waterproofing.
By having a very good base are limited to be as tread layer surface treatment with dry monogranular 6-12 mm and with the passage of time, when the treatment loses or shows a signal texture permeability, apply a second treatment with fraction 2-6 mm improving rolling and waterproofing structure again.
Then repeat the cycle with a large fine gravel 6/12 on and so on, always taking a road in perfect condition applying preventive maintenance at the optimum time.

Asphaltic used folders in the inner city, joints roads, highways exit of cities and in very short stretches of mountain roads when the slopes and angles are too demanding for a surface treatment.
The guide Transportation Agency New Zealand on the selection of the suitable tread layer is in the following link: Selection Guide surface layer

The use of surface treatments monogranular or Chiping, reaches places such as a neighborhood of the city of Auckland, and most important port in the country and the North Island as seen in the photos below city.

Our trip was not only on this visit in the month of May Bitafal group You will be participating in a two-day course on technologies Chiping in the city of Christchurch in the South Island. In addition we already have a publication of more than 500 pages of the Manual on Chipsealing in New Zealand. Interesting document available on: Chipsealing in New Zealand
To keep growing and researching, we have a long way to go.
We leave more photos in the following link

Advanced technologies: Chiping on Route 8

Advanced technologies: Chiping on Route 8

The company has relied on Serviam Bitafal Rentals to assist in the maintenance of Route 8 between Pirarajá and Aramendía through technology Chiping.
It involves the application of a simple surface treatment fog irrigation, using a highly modified with hard asphalts emulsion (Emulsion BITAFLEX IRRIGATION65 P40 D) And aggregates of excellent quality and grain size adjusted.

La condición inicial del pavimento consistía de una carpeta asfáltica fisurada pero casi sin ahuellamiento. La empresa realizó los bacheos necesarios y el sellado de fisuras y Bitafal Rentals colaboró con las modernas doble esparcidoras para lograr una buena terminación con elevados rendimientos de ejecución.
The result was a high surface macrotexture improving tire grip with the pavement and less effect "spray", combined with a total water proofing, ensuring a longer life to the pavement. Furthermore the application of a surface irrigation fog, beyond ensuring adherence of aggregates, manages to homogenize the surface to give a uniform aesthetic finish.

Combining a good job of preparing the surface, using materials of superior quality and performance with the latest equipment, we are sure it will work long service life.
Just relieve the sections of Chiping executed Ruta 5 por Necklace (San Gregorio north) in 2010, as we reported in previous editions of "Making Roads" to convince durability and excellent surface characteristics of technology.

ROADS :: :: MAKING
Bulletin No. 26 (23.11.2010)
Bulletin No. 54 (06.21.2013)

See all photos ON HERE

Modified Asphalt foam (BITAFLEX AME) for recycling cold spot | New product

Modified Asphalt foam (BITAFLEX AME) for recycling cold spot | New product

SPECIAL BITAFAL ASFALTOS It has recently added to its product line Asphalt Modified Foam (BITAFLEX AME) Seeking to improve and standardize the quality of asphalt used in cold recycling technology in situ and also to use it in cold weather increasing work performance.

These properties are verified by foaming curves, which consist of measuring the maximum occupied by the asphaltic foam volume and time required for that volume is reduced to half. These curves characteristic parameters expansion and half-life are obtained.

In the graphs below a comparative behavior expansion and half-life shown 160C for national versus AC 20 bit FLEX AME.

AME BITAFLEX components provide a better quality foam specific surface area and duration, with a half life time expansion and more than double than conventional asphalt refinery. They ensure a decrease in surface tension with the consequent reduction in viscosity at the time of foaming.

These factors allow provide the following advantages:
* A better dispersion of the foam on aggregates favoring adhesion of the binder with the stone.
* Lower foaming temperature, saving on heating and facilitating logistics work.
* The possibility of recycling in cold weather.
* Improved mechanical properties of the processed mixtures.

We invite you to learn more about this product on our website.

Foam Asphalt Laboratory | Technology in the CITEVI

Foam Asphalt Laboratory | Technology in the CITEVI

Accompanying the development of new technologies of cold recycling in situ foamed bitumen, the sion It has incorporated specific equipment for the design of new foam asphalts and evaluation of the characteristics of the processed mixtures.
They have incorporated a device for foaming asphalt, the Wirtgen WLB 10 S and mixer blades attachable to the equipment for preparing foamed bitumen mixtures The Wirtgen WLM 30. Furthermore stoves have been incorporated and accessories press multifunction account Center to carry out the relevant tests.
In recent months the company CVC has worked in the CITEVI in the design and evaluation of foam bitumen stabilized materials (BSM) and subsequently evaluating the path made of Route 36.

He sion is a research center open to the national road middle and invite interested parties to make us your inquiries.

Cold Recycling Wirtgen Group Seminar | December 2015 - Sao Paulo, Brazil.

Cold Recycling Wirtgen Group Seminar | December 2015 - Sao Paulo, Brazil.

It was held in Sao Paulo, Brazil, last December, a technical seminar organized by cold recycling Wirtgen Group.Uruguayans participated more than 15 technicians of various construction companies, MTOP, of Tradinter and Bitafal group. There were also delegations from various countries in South America, reaching about 200 participants.


Los temas tratados en el seminario fueron sobre la tecnología de reciclado en frío y de la estabilización con asfalto espumado específicamente. Se realizaron charlas técnicas sobre las propiedades y comportamiento de materiales estabilizados con asfalto espumado (BSM – Bitumen Stabilized Material) y un taller sobre asfalto espumado y materiales BSM en el impresionante laboratorio central de la concesionaria CCR Nova Dutra.

Asphalt arena (1)

Esta tecnología es ideal para tramos exigidos como el existente entre San Pablo y Guarulhos que cuenta con más de 200.000 vehículos por día (la mayoría de ellos camiones y ómnibus) tanto por la resistencia del BSM como por la velocidad de ejecución, que se realiza en unas cinco horas únicamente durante la noche. Por otra partes es una tecnología económica y sustentable ya que utiliza el material de base y asfalto existente, 1% del cemento y un 2% de asfalto espumado solamente.

A very interesting experience thus acquired knowledge, as both made the links between the Uruguayan delegation, as with other delegations present. It is very important that all couples involved in the development of technology in the country have participated, showing interest and commitment to these first test sections in Uruguay are successful.


Wirtgen Group shared presentation




Portland cement transport in special tanks | Strengthening the fleet.

Portland cement transport in special tanks | Strengthening the fleet.

In the search for better solutions, it is that ERGONT TRANSPORT to its fleet included eight new multipurpose hoppers for portland cement carrying and lime for use vial. This incorporation is carried out accompanying the development in technologies URUGUAY stabilized roads and cold recycling in situ.

These hoppers Spitzer brand, imported from Germany, are specialized units in transporting high capacity powders; devices have automatic loading and unloading for safety and prevention of contamination of the products to be transported.

::TECHNICAL CHARACTERISTICS::
  • Wineries resistant aluminum 45 m3.
  • Carrying capacity of 31 tons.
  • Units equipped with air suspension, brakes ABS & EBS and localized GPS.
Committed to the development and evolution of the national road construction, it is that these units are available that provide transportation services, logistics and operations of hydraulic binders.

First stages of cold recycling with foam asphalt | Bringing Theory to Practice

The first sections of pavement recycling foamed bitumen are a reality and are projected as an economic and sustainable solution for the rehabilitation of roads.

Since incorporation by BITAFAL RENTALS of the first recycling train in situ in Uruguay in 2013, it has advanced very quickly in the national road system to incorporate technology in all its variants.

Recently they have begun to implement the first sections in situ foamed bitumen. The company Hernandez & Gonzalez has carried out the first tests on Route 12 and is starting this March with work on Route 3 after several months of design laboratory and learning with South African technicians who have come to assist with the implementation of the technology.


Moreover the company CVC has recently completed a stretch of Route 36 in the department of Canelones, with great success. He BITAFAL group He has supported projects in both asphalt and logistics sion with facilities and equipment for the proposed Route 36

We thank our customers for the continued trust placed in the company to realize the implementation of new technologies in Uruguay.

Video by CVC

Route 36 - CVC

ROUTE 3 - Hernández and González

Bitafal group. strategic supplier for their work.

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