Caminos Archives

PG 70-28 asphalt NEW

Bitafal Special Asfaltos incorporates a new high-quality modified bitumen called PG 70-28.

The new surface has excellent results in laboratory, achieving resistance to permanent deformation and the like fatigue one asphalt AM3. If you are perform traditional tests it can be classified as an asphalt AM2 (almost AM3) of the IRAM 6596 standard but is a performance grade asphalt PG 70-28 E (for extremely heavy traffic).

And there are several works that are using this new alternative modified asphalt on the one hand is being used in the retreading on concrete Route 8 by Tracoviax and CVC and another is beginning to be used in the reconstruction of Route 14 you have to perform the PPP Circuit Vial 3 by the Espina-Copasa consortium.

At 12th Congress of the Road Uruguaya the benefits of this new modified asphalt and comparative studies with other asphalt cements were presented at the square.

On Route 8, it is conducting a retreading over the existing concrete section of Mataojo Solis - Minas. First a base layer of 5 cm and then a 4cm surface, both prepared with the asphalt PG 70-28 (AM2).

The mixing temperature is in the range of 160 ° C, maintaining the characteristics of a conventional asphalt work and high performance work to achieve good workability in the vicinity of 150 ° C.

Both companies are making a very good job in both manufacturing and laying and compaction of asphalt mixture which is reflected in surface quality, both macrotexture and IRI. We emphasize safety equipment used as mobile radars and donkey backs of much needed in a high traffic route. Moreover, for the roughness of the section are being used skates 6 m with sensors coupled to the terminating and results feel gait.

We thank the companies and the MTOP the offered confidence.

RECYCLED CEMENT AND TMT ROUTE 15

Molinsur trust GROUP BITAFAL for the implementation of technical TMT on recycled with cement made in Route 15.

Adjusted dosing and construction conditions, has been developed excellently recycled TMD on cement. The combination of these two techniques provide a unique opportunity to build synergy routes in our country.

Recycling Portland cement is carried out very rapidly on which an emulsion is applied IRRIGATION BITAFLEX 65 P25 with sand as curing irrigation. TMD is then applied with 14 to 19 mm and gravillín stone 2-6 mm with posterior irrigation fog, all run on the same day and with the same emulsion BITAFLEX IRRIGATION 65 P25.

The surface quality of TMT shows great cohesion of the whole package, without loss of aggregates and large voids content serve several functions. For one drain water towards the shoulders reducing the "Spray" effect and leaving a proportion of feasible to be filled by binder and thus prevent any errors dose or overlap that can result in air exudates.

The results are already more than validated on Route 15 in other sections own previously executed. It is expected durability of these jobs that we hope will be adopted by more manufacturers in the short term.

NEW TECHNIQUE FOR CEMENT CRACKING CONTROL

Serviam has developed an interesting team to prefisurado recycled with cement.

Drawbacks consabidos generating shrinkage cracks of cemented materials are subject to attack because they can reduce the life of the pavement by water ingress. Usually in our country it has incorporated the technique with a heavy microcracking to mitigate these effects but there are other alternatives globally with specific equipment Compactor.

Serviam company developed a computer adapted to perform a Bobcat injecting the emulsion prefisurado IRRIGATION BITAFAL 65 at a depth of 20 cm each 4 m crosswise.

After initial compaction of the recycled material prefisurado this is done then continue working, leveling and final compaction. Of note is the use of technology to achieve grade project controlled by RF motoniveladora.

Subsequently curing the same emulsion BITAFAL IRRIGATION 65 is performed with quarry dust is released and traffic. By far the results are very good and it shows on the go using technology to control IRI. In the next few weeks they will be starting tasks paving asphalt hot mix in 5 cm surface layer.

We will see the behavior of this technique prefisurado in the future. For now, in every induced cracking and the asphalt it is necessary to prevent water ingress so hopefully a lifetime of work done.

The equipment developed by Serviam has a storage tank emulsion, a positive displacement pump, a wedge (shark fin type) of 25 cm which leaves a pipe 20 cm and a solenoid valve for controlling the dosage from Bobcat.

The fin makes a wedge about 2 cm wide in advancing the equipment is filled with emulsion BITAFAL IRRIGATION 65. Then the material of the side itself closes the wedge and leveling and compaction are performed normally. It can be seen watering cured, made with 1L / m2 of IRRIGATION 65 and 6 L / m2 of dust, marks prefisurado every 4 m in the photos below.

RECYCLING AND CAPESEAL ROUTE 60

The works mentioned in previous bulletins (Bulletin # 98 NOTE: Capeseal on Route 60) Have come to an end and the result is really very good.

The recycling works Portland cement and the Capeseal provided as wearing course have culminated in this work quality that carried out Serviam. Aesthetic and functional completion of the section is excellent and we recommend those not familiar with the technique of Capeseal visit the section from Sugarloaf to the city of Minas.

It is for the group BITAFAL proud to have been involved in the whole process, from the dissemination of the aforementioned techniques in lectures, conferences and in our book "High Performance Surface treatments"To see it come true with the quality achieved. Thank provided Serviam confidence in our products and services in each of the construction phases of the stretch.

VEDA IN Surface treatments

With the imminent entry of autumn, we should take the necessary precautions in the execution of surface treatments.

The ban begins in a few days and the most suitable for our summer climate emulsions begin to generate low yields in the execution by the cold and the few hours of insolation that we are already living.

Asphalts specifications based emulsions remain unchanged throughout the year. If the manufacturer wants a change in specifications to continue the work, we do get an email with the desired specification.

We recall that in remitos load the batch number corresponding detailed, and which can enter our website to have the Quality report and to corroborate with the requested specifications.

To maintain the quality of the works must run less meters per day before releasing traffic with some specific recommendations always looking to reduce the amount of water in the system.

We invite you to know in detail the recommendations on the following link "SEVEN RECOMMENDATIONS FOR USE OF EMULSIONS IN WINTER"

surface treatments:

1) heating the emulsion to be used above 70 ° C to promote evaporation of water from the emulsion itself.

2) Do not wet aggregates and try to use the top in the collection that are drier and drained, not load the gathering at the bottom.

3) Start the task early in the morning, regardless of the prevailing temperature, for that tranche has executed the most hours of exposure to air, wind and sun.

4) Apply TMT technologiesThat favor locking of aggregates applied, achieving superior quality and finish.

5) Have properly calibrated equipment graveled and irrigation to the quality objective is sought to be achieved.

Irrigations primer:

In these autumn and winter periods irrigation primer they are affected by the high rate of humidity in the foundations.

It must be respected as well as primers with dilute MC 1, optimum moisture application for the purpose of achieving a successful work.

By the above, it is normal for a primer in summer takes less than 1 hour in winter takes more than 24 hours to get to be acceptable.

Soil stabilization:

It is best suited to perform soil stabilization with cement or lime period.

Water needs hydration are very basic and profiling work, compaction and sealing are unmatched.

Here the sealing emulsion IRRIGATION BITAFAL 65 at 1 per square meter lt should be complemented with a sealed with quarry dust good quality.

These bases have such successful results supporting several months before recommencing graveled tasks in appropriate months.

It IS NOT WHAT THEY SAY ...

During February we conducted two tours of much of the country to see how surface treatments behaved during the summer.

After having traveled more than 2800 km were able to verify that the problems of exudation that both resonated in the press and in the environment, are actually a small part of what has been done in recent months across the country.

We could risk to quantify the problem areas and we do not exceed 2 or 3% of total executed.

Exudation is fully controlled and are the result of a sum of different errors, based not only attributable to asphalt emulsions. We have traveled sections executed with national emulsions, RC2 or imported emulsions, and in all cases there exudates sections. A common denominator of most of them is running during the winter without the necessary precautions.

The emulsions BITAFAL ALWAYS comply with the current specification DNV which includes a penetration range of 50 to 200 dmm and we subdivide into soft, medium and hard to adjust to the realities of each work.

Every summer we adjusted basis or hard asphalts media but from now on is the quality of asphalt base will maintain throughout the year. Only order will manufacture soft asphalt emulsions that way unless there is a variable in the appearance of exudates.

You can read some recommendations to reduce the appearance of exudates below:

To prevent exudates is essential to work in good weather conditions to ensure proper curing of the emulsion without risk of premature detachment and redo work force overdosing asphalt.

If you have to work during the closure take the precautions mentioned in note below.

Other factors are very soft exudation base surface allowing penetration of the aggregate A treatment and reducing the proportion of several necessary. The same applies to well-graded aggregates that fill the gaps for the asphalt emulsion.

The lack of a suitable dosage criteria, use the same "recipes" for all treatments running and lack of calibration of equipment are key components for the job fails.

Aggregates with high dust content are also a problem because the reduced active adhesion usually increase the dosage asphalt irrespective of subsequent consequences.

Must professionalize dosage calibration, the release of the basis for treatments and especially the aggregates used.

Treatment well executed, even with soft emulsions, may not have bleeding problems ... and many kilometers executed last winter with soft emulsions which did not have problems when they reached the heats.

THE IMPORTANCE OF PORTLAND CEMENT STABILIZED.

Our company in 2013 introduced the first Uruguay Wirtgen WR2000 stabilizer knowing that coming times of change in our industry due to increasingly tight budgets to meet a growing demand for road maintenance.

Moreover, the provisions of Dinama and Dinamige for quarrying are increasingly restrictive implying that these technologies, reuse of existing materials, are here to stay.

The more than 14 machines that are operating in our place to prove it. more economic and lasting foundations are achieved using existing materials and also with yields never imagined execution.

This technology allows us to think of other alternatives for pavement design, especially in the surface layers, which are not disseminated by the lean life they had in defective granular bases.

It's not new, but We are convinced that the foundations of our roads are the foundation and the life of asphalt which we place on them.

It is our vocation known surface treatments, very successful experience in new binders and search for new alternatives of implementing them prove it.

It is a technology that fits perfectly with the costs that Uruguay can pay for your roads and excellent cost / benefit based on traffic routes we have in our relationship.

We are studying sion All manual published in the roads of Australia, New Zealand and South Africa where more than 90% of the kilometers are executed surface treatments and where they used the stabilized with cement massively.

This work is being developed thoroughly and bringing it closer to the realities of this side of the southern hemisphere to transmit knowledge to the sector being adquiriendo.Prontamente be informing them about the progress of this work.

SEMINAR: IMPROVEMENT AND REHABILITATION OF RURAL ROADS

25 November 2016
in: Roads,CURE,Bitafal group,improvement,News,Rehabilitation,Seminar

The Ruta 7 Foundation together with the Faculty of Engineering and with the support of the Congress of Mayors and the CURE organized a Seminar on the advances of methodologies and techniques for the improvement and rehabilitation of rural roads on November 17.

It was held at the new headquarters of the CURE (Eastern Regional University Center) in the city of Treinta y Tres and in which various technicians from the Federal University of Rio Grande do Sul, the Faculty of Engineering, and Fundación Ruta 7, consultants and Construction Directors of various Departmental Governments.

The topics covered ranged from the design of pavements with low traffic volume, stabilization with hydraulic binders such as lime, ash and Portland cement to the experiences gathered in regional events such as the 1st Argentine Congress of Rural Roads and the Basic Roads Course held in Chile.

More than 60 technicians from Municipalities, Roads, companies and the University participated in the seminar.

At the end of it, an interesting exchange was made between those present on how the stabilization techniques with cement still do not enter the range of possibilities for rural roads despite the incorporation of technology at the national level and how it should be done so that it is done. reality.

Category Archives: Caminos Archives - Bitafal

Bitafal Special Asfaltos incorporates a new high-quality modified bitumen called PG 70-28.

Category Archives:
Caminos Archives - Bitafal